EmilieEvans

joined 1 year ago
[–] [email protected] 2 points 3 months ago

Do the math.

Buying new might be cheaper than upgrading the ender 3:

hotend+extruder: orbiter v3 110€

stepper (not sure why you would want): 2x (5-phase 0.72° stepper and 5 phase stepper driver): 200€ [2 phase 0.9° would be significantly lower cost but even less of an upgrade]

cooling fan: larger 6023 blower: 13€

enclosure: Not great for a bed pusher. Core XY is compact. Regardless approx. 100€

Between those, you would already look at approx. 425€ in parts and still have the basic Ender 3 frame and electronic that if you haven't done might want to upgrade to.

[–] [email protected] 2 points 3 months ago* (last edited 3 months ago)

I would still buy the fan upgrade (as a replacement part) and maybe the high-flow nozzle (keeping compatibility with premade profiles).

[–] [email protected] 8 points 3 months ago (1 children)

But- the market has left them behind. XL is a great idea but awfully expensive and maybe not perfectly implemented.

E3D toolchanger launch price in 2019 was 2700 GBP. Adjusted for inflation it is in today's money 3300 GBP (approx. 3900€). A Prusa XL is 3700€. For toolchangers the Prusa price isn't out of the ordinary.

The issue is the performance/reliability isn't there to back this price point. Having to worry about printed parts bending on a 3.7k€ machine is laughable. Having issues with a heatbed is laughable. Support having trouble resolving these issues/identifying what exactly is broken isn't a great overall picture.

[–] [email protected] 1 points 3 months ago

Yes and if the part isn't hollow use the slicer to make it hollow.

[–] [email protected] 3 points 3 months ago

I like to have a bit less squish for nylon for example, more for textured sheets), offsets stored in a config file but you could easily swap that for an actual database if you wanted to.

Duet has Filament macros. Which can be uploaded/changed over the network. Not great but could be done with some glue logic.

Similarly, the config files can be exposed to the network and a server could "sync" them. All of this works but is a crapy solution that requires countless glue logic to make it work.

[–] [email protected] 2 points 3 months ago* (last edited 3 months ago) (4 children)

Multihead printing is still in the early days. The software isn't there: For example, RRF (Duet) would throw error messages for missing CAN boards when you would try pogo pins and only electrically connect the active tool head. The most advanced we have at the moment are toolchangers with 4-5 fixed tool-heads.

RRF/Duet in standalone is very stable and what you want. The flipside is that even through it is flexible with macros there are limits. This is more and more an issue that limits what can be done. Due to stability, I so far reject the idea of switching to Klipper (even duet in SBC mode isn't stable enough for my taste).

Also keeping track of heads is ugly at the moment. In a perfect world each toolhead would have an EEPROM and the machine would recognise it. Maybe even look up on a server/database what offset and parameter this tool needs so it could be swapped between tool-bays/docks and machines. For example with CNC milling it is state of the art that tool holder have RFID chips for tool identification and data is synced across the production floor (e.g. the shrink/tool setup station provides the tool data to a server and the CNC-mill controller gets the data automatically from this server).

As long as the basic connections are an open design.

If you like to install the same thing I can send you the Gerber, BOM and 3D-files for E3D toolchanger. In a nutshell this does nothing more than beeing "inserted" into the wire. If you want to call it special: platform agnostic. The small black header on the side is the auxiliary connector and is there for toolheads that require 5, 12 or 36V. For good measure three fuses (24V, 36V supply and heater).

Lets face it long term to gain the full ability of 3D printing. It will need to move to a multi material design.

end effector 1: FDM end effector 2: FDM end effector 3: silicon (paste/liquid) end effector 4: subtractive milling *

  • Head 4 will be soon upgraded to a rack system that allows to store upto 4 different heads so you can use 4 different subtractive tools (e.g. endmill, ball end mill, dove tail, thread cutter). An alternative to 4 subtractive heads could be 3 subtractive and 1 pick and place (those small vacuum pump are light enough to be mounted on a E3D toolchanger toolhead).

Sad part is that this type of setup will be for the next two decades exclusive to the DIY community or a company with deep pockets and good lawyers due to a removed Stratasys patent on making an electrical connection between toolhead and the gantry/mount.

The part that makes angry is this isn't even a Stratasys invention at all. Since the beginning of industrial robots, there have been electrical, pneumatic and liquid interfaces between the motion system and tool head. A toolchanging 3D-printer is a motion system with a tool head (e.g. filament extrusion) but this is locked behind a patent for this application.

[–] [email protected] 10 points 3 months ago (2 children)

Number one priority is safety.

SLA Resin contains chemicals that are safe if handled appropriately and a serious health risk when no precautions are taken.

First of all apply the common rules for chemicals like separate workspace, no food and drink around it, minimizing exposure as best as possible, and not working with them if the available material/workspace is unsafe.

Resin in particular has two noteworthy exposure paths: 1.) Vapors -> well-ventilated space. Ideally a fume hood. This will be the largest challenge and might be the biggest investment. One option is to work outside and only go near it as little as possible. Not great but good enough to achieve a low exposure. 2.) Skin contact -> safety googles, long clothes, closed footwear and gloves. Keep in mind that a glove is only spillage protection and up to 1.5 gloves in a 100 box can be damaged! Use tools to handle the uncured resin parts.

Due to the hassle of working safely with it, I have quit SLA 3D-printing and use online services for it (eg. JLC3DP).

How to print?

Experience. That simple. Try, fail, and repeat.

Watch a video on how to setup the printer. Print the exposure test pattern. Go from there.

For a booklet take a look at the Prusa SL1 guide and post/ask if you encounter a specific issue (writing everything down that is to SLA printing would take hours): https://www.prusa3d.com/downloads/manual/prusa3d_manual_sl1_en.pdf

[–] [email protected] 28 points 3 months ago (4 children)

I hope that one day the constant bullying of Stratasys backfires.

Overall the patent system is in dire need of improvement:

  • protection for real invention that isn't trivial: yes
  • troll patents and trivial: no

Right now we are at a point where the trivial patents are so dominant that I believe the patent system does more harm than good. Stopping progress/innovation instead of encouraging it.

So why improve if you can just sue your competition out of the US market?

Stratasys: probably doesn't feel BambuLab at all at the moment

Ultimaker: there is some pressure. Dozens of companies are using BambuLab but they still have a customer group that isn't yet addressed by BambuLab

MakerBot: Hell yes. Why would anybody buy a MakerBot right now? Their entry-level printer is at the same price point as a BambuLab X1C and gets obliterated by BambuLab's performance. I also see how education facilities (schools, universities) are choosing BambuLab offerings.

[–] [email protected] 1 points 3 months ago

You should be fine. It is about temperature and time. Don't keep the nozzle heated up when it isn't used. Don't dry it frequently (keep it in a dry environment) and use low temperatures.

190° is the low end of printing temperatures. SainSmart should probably be okay when printed below 210°C

With "special" PVA like FormFutura Helios you go up to 250°C: https://formfutura.com/product/helios-support/

Regardless BVOH should be the better choice at higher cost.

[–] [email protected] 1 points 3 months ago (2 children)

PVA would come out in big bubbles instead of thin lines.

Dry the PVA before use and keep it dry.

PVA easily crystalizes and if this happens the $30 filament spool is trash. Also, make sure to drop the temperature by more than 5°C for the parked toolhead. Otherwise (you guessed it) it will crystalize and cause a clogged nozzle.

<Rough time estimate is 5-30 min at PLA temperature with no flow but this number depends on the exact PVA filament variant.

[–] [email protected] 1 points 3 months ago

Import the parts into the CAD software (e.g. Fusion360) and assemble them.

[–] [email protected] 2 points 3 months ago

We want a true black-dark mode for OLED. This missing feature is holding me back from going 100% Firefox on mobile (I am only using it for horrible websites that are asking fo the ublock origin treatment.

2022 request for this feature: https://connect.mozilla.org/t5/ideas/provide-a-black-dark-mode-in-firefox-mobile/idi-p/2578/page/4#comments

 

Needed as soon as possible a spool holder for larger spools so printing anything that is dozens of hours was out of the question.

Solution? Looked at the heavy shelves and had an idea.

One remix later, a 1-hour print and with some round wood that was lying around this spool holder was born.

I like the position of the spool so much that it is here to stay.

 

With this particular model, Prusaslicer is very optimistic about bridging and support generation:

  1. the right side (dark blue) has no support that could help with load-bearing
  2. the entire layer will be connected to those two lines
  3. more than 5cm long bridges

I don't think this gcode will successfully print.

How do fix adjust the cura setting to generate a printable output?

The model in question is: https://www.delta-fan.com/Download/3D/BUB0612HJ-00.stp

 

What cameras did you add to your 3D printer? What is your favorite camera angle?

For me, the nozzle cam watching the first layer is my personal favorite (OV9281 image sensor).

 

As you might be aware BambuLab issued a recall for the BambuLab A1 3d-printer. In particular, the issue is the mains-voltage (230V AC) heat bed cable.

As a resolution, they offer two solutions:

  1. Ship the entire printer back to them and receive a replacement printer.
  2. They mail a new cable and you install it.

What BambuLab doesn't mention at all is the test according to EN 50678 (Verification of the effectiveness of protective measures of electrical equipment after repair). Unless you can perform this test I would recommend choosing the printer replacement.

 

Right now looking into bang for the buck workhorses with a small footprint/build volume. A description that fit the Prusa mini+ perfectly in the past, but it feels like Prusa is a dinosaur that hasn’t moved with the times.

So who is still buying the Prusa mini+ and why?

Personally: While Prusa has outstanding support, good data protection, and does good things but there is now the Bambu Lab A1 mini.

Prusa mini is at the moment 500€ plus 20€ for a filament sensor (sic., it’s nearly 2024 and that’s an paid upgrade on half a grand printer) and another 7€ for WiFi.

Bambu Lab on the other hand is 320€.

Looking at the specifications, the A1 looks like a clear winner: For maintenance, there are three tasks: 1. cleaning and lubricating the mechanics (both are the same in this respect); 2. cleaning the build surface (both are the same); 3. maintaining the hotend and here Bambu Lab is clearly the better system as you can replace the nozzle in just a few seconds compared to Prusa’s E3D v6 hotend, which requires hot tightening.

The operation is not that different. Both support network, web interface, and automatic bed leveling probed at the nozzle. Bambu Lab has a camera built in, but this requires the printer to be connected to the BambuLab cloud, which may not be possible as the model data is shared with/uploaded to China. I would say this is still a strong point for Prusa as privacy is not an issue with their printers which means they can be easily deployed.

Performance should be close with input shaping enabled, but the A1 mini has the higher flow rate hotend, which means BambuLab is once again the winner (still no highflow at only 28 mm^3/s but twice the flow of a Prusa V6).

The build volume is identical and the footprint is also almost identical, so again no point where Prusa beats BambuLab.

Value? I have already mentioned it. 1.6 Bambulab for the price of 1 Prusa is a clear answer. If Prusa still had the 400€ original launch price and a filament runout sensor included, maybe the answer would be Prusa due to privacy/easier integration. The 200€/printer price difference is so significant that I don’t see who is still buying multiple Prusa mini+.

Btw. is there another printer on the market that just works paired with a small footprint and excellent value?

 

Today E3D launched their latest extruder. What's your thought on the Revo roto?

only/first Reviews: Made with layers (formally Thomas Sanladerer): https://www.youtube.com/watch?v=X5UpN0QaxGY E3D launch video: https://www.youtube.com/watch?v=W6GxPZUM0k4 product page: https://e3d-online.com/products/roto-extruder

155 GBP (without tax) for the sensor version. Equipped with a normal brass nozzle and a low-power heater core.

The pushing force isn't great as it can't do more than 6mm/s (14mm^3/s, approx. 60g/hour) limiting it to 0.15, 0.25 and 0.4mm nozzles. That's significantly short of the E3D Hemera XS Revo performance they claimed this extruder matches.

Is 14mm^3/s enough for 200 USD+ extruder for 2024 and beyond if you could trade approx. 20g more weight for 4x the max. flowrate?

 

3D-model collections like Printables or Thingiverse are awesome. Required (ASAP) a CPU socket cover to ship the motherboard. Found it online and 15 minutes later I had the part on hand.

 

Three years ago I looked into properly wiring hotends with quick toolhead swapes and came up with this: Combining the entire hotend wiring into 3x shielded 4-conductor cables (thin cables for small drag chains with tiny bending radius) and options to terminate the shield. The static side features an USB-port to retrofit Raspberry Pis and a step down to generate the 5V supply from a single 12 or 24V power input.

For the moving side/hot-end PCB it's a similar story:

  • stepdown to 12V for fans and LED lights
  • stepdown to 3.3V and 5V
  • selectable logic voltage (3.3V, 5V)
  • temperature and humidity sensor (feedback for heated chambers: adding a measurement point close to the print or being able to measure any point within the chamber to check for uniformity during development)

Why did it all fall apart? BOM cost.

Those connectors with locking lever for easy removal cost a fortune and the 3D-printing world moved on to CAN.
For the active version of this, it's a different story. Never figured out how to make it plug-and-play/foolproof (active circuit for safety features (contact resistance, overtemperature, fan failure, etc.) as well as preemptive maintenance (heater wear, fan bearing degradation, and more).

 

Pen holder with an integrated ruler and USB-stick storage in the top cap.

 

Have you ever wondered if the yellow/orange plastic windows that all resin/SLA 3D printers have are sufficient?

Here's your answer:

interesting data points:

  • 500nm: 54.9% (transmission)
  • 490nm: 37.9%
  • 480nm: 16.9%
  • 470nm: 1.6%
  • 460nm: 0.3%

**What does this mean? Feel free to comment. **

My take:

First of all, this instrument is not designed to measure OD, so it can barely measure down to OD3. The actual value for 400-450nm could be lower (e.g. 0.001-0.0001% transmission).

SLA 3D printers work at 405nm. This means that the enclosure will likely protect you from the UV radiation of the printer. This is good news.

Does it also protect the resin from sunlight? To answer this question, it is important to understand how the resin behaves to wavelengths above 460nm (not measured). In my practical experience, it does not provide adequate protection. Clean the vat after each print or add another light-blocking layer for (short-term) storage.-

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submitted 1 year ago* (last edited 1 year ago) by [email protected] to c/[email protected]
 

Personal opinion:

While the tool changer is a great development kit it never was a finished product and with the Prusa XL, which E3D likely assisted with, it's time might has come. Nonetheless, I think there is still value for the toolchanger: Nicely CNC-milled aluminum parts paired with 200°C heatbed at half the price of Prusa.

Not to long ago they sold the toolchanger at a massive discount (approx. 1500 GBP for the 4 tool head hemera xs revo) and assured it isn't discontinued. Claiming it was a mistake they will fulfill and did fulfill.

With this sad this might be another nail in the coffin for hybrid subtractive-additive manufacturing (what E3D calls ASMBL) in the hobby/budget sector.

Btw. This product started as a passion project of Sanjay Mortimer and others. If you want to learn more (MERF 2018, Sanjay): https://www.youtube.com/watch?v=DRkF-D0fEbQ

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E3D announcement:

TLDR: Discontinuation of the E3D ToolChanger and Motion System

We are writing to inform you about an important update regarding our ToolChanger and Motion system - a showstopper product that has been an integral part of our innovation journey over the past seven years. It is with sadness that we must announce the end of life for this remarkable machine. Read on for what this means, open source details, spares availability and what’s next.

Throughout its lifespan, we have been amazed by the incredible ways in which our customers have utilised the machine. The passion and creativity demonstrated by the 3DP community in creating their own tools and pushing the boundaries of research and development have been truly inspiring. It was their innovative spirit that motivated us to take what was initially a ‘weekend passion project’ (as dubbed by Sanjay) and turn it into a commercially viable machine. What was our objective with the E3D Toolchanger?

We’ve always been passionate about the possibilities with multiple toolhead machines. With the E3D Toolchanger platform, our objective was to encourage adoption of this type of system. And we’ve succeeded. Looking at the market today you will see many examples of multi-tool systems, from the first Jubilee printer, to the Prusa XL 5-tool system, to the recent successful Proforge British Kickstarter by Makertech.

We are also really pleased to say you’ll be seeing even more toolchanging 3D printers in the future – of course, they’re hush-hush for now, and we’ve said nothing, but keep your eyes peeled.

There are now 1000’s of E3D Toolchangers out there in the wild, being used in state-of-the-art research and development facilities, universities, and leading tech companies. We’re very proud to be enabling incredible R&D, some of which we’ve been lucky enough to see for ourselves. However, as E3D evolves, we have made the difficult decision to discontinue the ToolChanger and Motion system. While it brings us sadness to part ways with such a remarkable product, we recognise the importance of focusing on our core expertise in FDM extrusion systems. This strategic realignment will enable us to better serve you with our primary product offerings and ensure continued excellence in those areas.

We want to assure you that although we will no longer be manufacturing the ToolChanger and Motion system, the machine remains entirely open source. All the files related to the system will continue to be available, allowing everyone to leverage its design and build upon its foundation. We believe in the power of collaboration and the spirit of open source, and we are confident that the legacy of the ToolChanger and Motion system will live on.

We understand the importance of ongoing support for our valued customers and will continue to offer spare parts for the ToolChanger and Motion system until the stock run downs. We will also continue to sell blank tool plates for the foreseeable future. This commitment ensures that ToolChanger users can still maintain and repair their machines, providing longevity and reliability even after the discontinuation.

We will also be continuing to work with 3D printer manufacturers wishing to develop their own systems, now that we’ve spent years developing in-house expertise in this area, and a strong, reliable supply chain.

Thank you all for your support of our ToolChanging journey over the years and an extra special thanks to Rene Jurack for all of his awesome ToolChanger videos - you helped so many kick off their ToolChanger journey, truly earning the TC Guru title!

While we say goodbye to the ToolChanger and Motion system, we are very much looking forward to the future and can't wait to share details about our product roadmap with you all very soon! Some ToolChanger highlights over the years:

There are still a handful of machines if you want to get your hand on one of the last-ever ToolChangers, but you’ll need to be quick! We love to see your ToolChanger content so please continue to tag us across all of the socials using #E3DToolChanger.

Team E3D

 

PETG:

resin: ___

sidenote: 315-400nm is UVA.

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