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At what size of transistor does semiconductor manufacturing become practical for independent manufacture? (lemm.ee)

submitted 1 year ago by [email protected] to c/[email protected]

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Currently, only one company in the world -- ASML -- has the technological capability necessary for the creation of photolithography machines which are sufficient for the production of modern semiconductor devices. What I'm wondering is at what point does semiconductor manufacturing become practical, or even feesible for small organizations, or independents? One must be able to surpass the cost of the machines, and the resources necessary to manufacture them. I presume that a company like ASML is also extremely picky -- willfully, or by regulation, or otherwise -- about who they lend their technology to.

I'm not sure if this is the right community for this sort of post. Please let me know if not, and if there is a more suitable place to put it.

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[–] [email protected] 11 points 1 year ago* (last edited 1 year ago)

CMOS silicon logic can be chemically "printed" using photolithography and commercially available mercury lamps. From the wikipedia article, if I read between the lines those are good down to feature sizes of about 1 micron (1.0µM or 1000nm), limited of course by the accuracy of your wafer setups between processes and the printing of your lithography plates. this is the process used to produce the Intel 80486 which fit 1 million transistors on a chip. seems that laser lithography using KrF lasers can be good down to much smaller but your litho plates become the limiting factor.

so, conservatively- 1µm features would be attainable for a sort of "home brew" startup with little to no venture funding but the correct industrial knowledge. with more funding though i'd guess older laser lithography machines would be attainable on the used market and potentially usable down to 0.4µm or smaller.